Long-Life Ceramic Insert for CNC Cutting

Product Details
Customization: Available
After-sales Service: Yes
Logo Printing: Without Logo Printing
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Plant Area
>2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Long-Life Ceramic Insert for CNC Cutting
  • Long-Life Ceramic Insert for CNC Cutting
  • Long-Life Ceramic Insert for CNC Cutting
  • Long-Life Ceramic Insert for CNC Cutting
  • Long-Life Ceramic Insert for CNC Cutting
  • Long-Life Ceramic Insert for CNC Cutting
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Basic Info.

Model NO.
TNMG160404-MT
Size
Small
Customized
Customized
Type
Cutting Tool
Material
Cermet
Certification
Zr
Working Material
Cutting Stainless Steel and Steel
Tool Life
Durability and Stability
Delivery
DHL/EMS/FedEx/TNT/UPS
Stock Status
in Stock
Transport Package
10PCS in One Box
Specification
10pcs a box
Trademark
ZR
Origin
Zhuzhou, Hunan
HS Code
8208101100
Production Capacity
5000000

Product Description

Long-Life Ceramic Insert for CNC Cutting

Key Features:

  1. Superior Hardness & Durability:
    Ceramic inserts are made from advanced ceramic materials with exceptional hardness, offering superior resistance to wear and tear. They are ideal for high-speed cutting operations and extended tool life, making them a cost-effective option in the long term.

  2. High-Temperature Resistance:
    Ceramic inserts can withstand extremely high temperatures, making them perfect for operations that generate significant heat. This thermal stability prevents the insert from losing its sharpness and ensures consistent cutting performance in challenging environments.

  3. Excellent Wear Resistance:
    These inserts feature exceptional wear resistance properties, even in applications involving abrasive materials. The durable nature of ceramic ensures the inserts retain their cutting edge longer than conventional carbide tools.

  4. Low Friction Coefficient:
    The low friction coefficient of ceramic inserts reduces heat build-up during cutting, enabling faster feed rates and smoother machining, which results in a better surface finish and increased tool life.

  5. High Cutting Efficiency:
    With their ability to cut at high speeds and maintain sharpness over extended periods, ceramic inserts boost machining efficiency, reducing downtime and improving overall productivity.

 

Applications:

  1. Turning Operations:
    Ceramic inserts are highly effective for turning operations, particularly in the machining of hard metals like cast iron, stainless steel, and heat-resistant alloys. Their durability ensures superior surface finish and dimensional accuracy.

  2. Milling:
    Ceramic milling inserts are optimized for high-speed milling of tough materials. Their excellent heat resistance helps in maintaining stability and preventing tool deformation, ensuring smooth operations.

  3. Drilling and Boring:
    Ceramic inserts are also used in drilling applications, offering precision drilling with high-speed capabilities, even in difficult-to-machine materials.

  4. Grinding and Finishing:
    Due to their fine surface finish properties, ceramic inserts are ideal for applications requiring high surface quality, such as grinding and finishing hard materials.

 

Material & Construction:

  • High-Performance Ceramic Material:
    Our ceramic inserts are crafted from advanced alumina and silicon nitride-based ceramic materials, known for their exceptional hardness, wear resistance, and thermal stability. These materials provide a reliable and high-performing cutting edge for demanding applications.

  • Advanced Coating Technology:
    Many of our ceramic inserts are coated with specialized layers to enhance their performance further. These coatings provide additional protection against wear and corrosion, making the inserts suitable for machining even the most challenging materials.

 

Advantages:

  1. Extended Tool Life:
    The high wear and thermal resistance of ceramic inserts significantly extend the tool's lifespan, reducing the frequency of tool changes and overall machining costs.

  2. Improved Productivity:
    With the ability to handle higher cutting speeds and maintain sharpness, ceramic inserts contribute to faster cycle times and improved overall production efficiency.

  3. Cost-Effectiveness:
    Although ceramic inserts might come at a higher initial cost, their extended lifespan and ability to perform at high speeds offer substantial savings over time, making them a smart investment for many industries.

  4. Better Surface Finish:
    The smooth cutting action of ceramic inserts helps produce superior surface finishes, making them ideal for high-precision machining of both hard and soft metals.

 

Product Specifications:

  • Material: High-performance alumina or silicon nitride ceramic
  • Coating: Optional PVD or CVD coatings for enhanced durability and wear resistance
  • Insert Type: Available in various geometries, including turning, milling, and drilling inserts
  • Size & Dimensions: Customizable to meet specific requirements
  • Hardness: 90-95 HRA (Rockwell hardness scale)
  • Cutting Speed: Up to 3-4 times higher than conventional carbide inserts
 

Customization & OEM Options:

We offer OEM and ODM services to meet the specific needs of your operations. Whether you require custom insert designs, specialized coatings, or personalized packaging, we can provide solutions tailored to your needs. Our team of engineers is ready to work with you to develop the perfect ceramic insert for your machining applications.

 

Production Capacity:

  • Monthly Output: 200,000+ pieces per month
  • Lead Time: 7-15 days, depending on the order size and customization requirements
  • Quality Control: Each insert undergoes rigorous quality testing to ensure consistency and reliability, including surface inspection, hardness testing, and dimensional verification.
 

Packaging & Storage:

  • Packaging: Each ceramic insert is carefully packaged to prevent damage during transit, with options for bulk packaging or individually packaged inserts.
  • Storage: Store in a cool, dry place to prevent damage from moisture and environmental factors.
 

Payment Terms:

We accept various payment methods, including PayPal, T/T, and Western Union, to accommodate your purchasing needs.

 

Conclusion:

Ceramic inserts are the ideal choice for high-performance machining, offering exceptional durability, heat resistance, and efficiency. With a wide range of applications in turning, milling, drilling, and finishing, our ceramic inserts provide the reliability and precision needed for your most demanding tasks. Choose our ceramic inserts to enhance your machining capabilities and improve your production efficiency.

Long-Life Ceramic Insert for CNC CuttingLong-Life Ceramic Insert for CNC CuttingLong-Life Ceramic Insert for CNC CuttingLong-Life Ceramic Insert for CNC CuttingLong-Life Ceramic Insert for CNC Cutting

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